Single Screw Extruder

Single Screw Extruder

Applications

PVC Pipe Extrusion Braid Reinforced Hose Extrusion

Description


TwinScrew’s Single Screw Extruder is engineered for high stability, consistent melt quality, and long-term production reliability. With multiple screw diameters, L/D ratios, temperature-control options, and customized configurations, this extruder is an ideal choice for a wide range of plastic processing applications— from pipe and profile extrusion to sheet, film, cable, and recycling operations.


What Is a Single Screw Extruder?

A single screw extruder melts, conveys, and shapes plastic materials into continuous forms through the rotation of a single screw inside a heated barrel.
The screw geometry, compression ratio, and thermal zones determine how effectively the material is plasticized and homogenized.

TwinScrew optimizes every stage of the extrusion process to ensure maximum melt stability, precise temperature control, and reliable production output.


Key Advantages of TwinScrew Single Screw Extruder

1. Superior Melt Homogeneity

Optimized screw and barrel design deliver highly uniform melt quality, ensuring stable thickness, smooth surfaces, and consistent product specifications.

2. High Output with Optimized Energy Efficiency

TwinScrew’s mechanical design reduces energy consumption while increasing throughput, enabling lower operating costs and improved overall productivity.

3. Low Maintenance, Long Service Life

Barrels and screws are made with wear-resistant and corrosion-resistant materials, offering long durability even under continuous or high-load operation.

4. Broad Material Compatibility

Suitable for a wide range of thermoplastics, including:
PE • PP • PVC • ABS • PS • PA • PET • EVA • TPE • Engineering plastics
Also ideal for recycled materials and high-filler formulations.

5. Precise and Quiet Drive Control

High-torque, low-noise drive systems allow stable operation with accurate screw speed control, further improving melt consistency during production.


Applications

TwinScrew Single Screw Extruder is suitable for:

  • Pipe extrusion (PE, PPR, PVC, HDPE, etc.)
  • Sheet & film production
  • Profile extrusion (building materials, decorative strips, window/door profiles)
  • Wire & cable coating
  • Recycled material reprocessing
  • Secondary extrusion after compounding
  • Flexible food-grade or medical tubing

TwinScrew also provides complete line integration including feeding, drying, die design, cooling, hauling-off, cutting, and winding.


Why Choose TwinScrew?

1. In-house expertise for key components

Screws, barrels, control systems, and gearboxes come from long-term professional manufacturing partners, ensuring consistency and stable global supply.

2. Proven global reliability

TwinScrew equipment operates in Europe, Asia, the Middle East, and South America, supported with installation guidance and long-term service.

3. Highly customizable extrusion solutions

TwinScrew provides customized screw design, die configuration, temperature strategy, and full turn-key production line engineering based on your materials and output demand.

4. Cost-effective with strong after-sales support

Fast spare-parts availability, remote assistance, and on-site service help maintain high uptime and stable production performance.


FAQ


Q1. What is the difference between a single screw and twin screw extruder?

Single screw: ideal for standard extrusion such as pipes, profiles, sheets, and films.
Twin screw: better for compounding, high-filler materials, and processes requiring high mixing performance.


Q2. How do I choose the right screw diameter and L/D ratio?

Selection depends on output requirements, material type, melt flow behavior, and pressure needs. TwinScrew provides professional recommendations based on your application.


Q3. Can this extruder process recycled materials?

Yes. TwinScrew designs are well-suited for recycled polymers, high-filler compounds, and modified formulations.

  • PC Base machine operation - M Series Plastic Machine controller
  • Motor interlock function
  • 12 Zones PID temperature control (Optional 24 zones) oil cooling, blower cooling control
  • PLC ladder logic program
  • Alarm record function
  • Chinese/English language change
  • Tradition operation-control type
  • Technical Data

    Screw Diameter
     
    L/D
     
    Motor HP
     
    RPM(Max)
     
    Capacity
     
    Selected
    Screw Diameter
    45 mm
    L/D
    24~28
    Motor HP
    15~30 HP
    RPM(Max)
    60~120
    Capacity
    20~40 kg/h
    Screw Diameter
    55 mm
    L/D
    24~28
    Motor HP
    20~50 HP
    RPM(Max)
    60~120
    Capacity
    30~60 kg/h
    Screw Diameter
    65 mm
    L/D
    24~28
    Motor HP
    30~75 HP
    RPM(Max)
    60~120
    Capacity
    40~80 kg/h
    Screw Diameter
    75 mm
    L/D
    24~28
    Motor HP
    40~100 HP
    RPM(Max)
    60~120
    Capacity
    60~120 kg/h
    Screw Diameter
    85 mm
    L/D
    24~28
    Motor HP
    50~125 HP
    RPM(Max)
    50~120
    Capacity
    80~160 kg/h
    Screw Diameter
    100 mm
    L/D
    24~28
    Motor HP
    60~150 HP
    RPM(Max)
    50~100
    Capacity
    100~200 kg/h
    Screw Diameter
    120 mm
    L/D
    24~28
    Motor HP
    75~250 HP
    RPM(Max)
    50~80
    Capacity
    150~250 kg/h
    There is a regular standard for reference.
    Outputs can vary with different kinds of materials (and also formula), upstream, mold tooling, and downstream equipment used.
    Free to discuss the request to approach the goal.